STIHL assembly
Tension a hot chain by feel and it will be too tight by the time the saw is cold. The reading itself was wrong.
A hot chain has expanded, so it reads slack, and it contracts as it cools. Guidance is direct that hot components give false tension readings through thermal expansion, leading to over-tightening once cooled. The adjustment can be correct at the moment you make it and wrong an hour later, with nothing in the process telling you.
The one adjustment in this category that will not stay put
Everything else on a piece of outdoor power equipment is set once. Oil goes in, a handle bolts on, a deck gets leveled, and none of it changes because the machine got warm. Chain tension is different, and the reason is thermal: a chain expands as it heats and contracts as it cools, which means the correct setting depends on the temperature at which you set it.
That produces a trap that catches careful people. Somebody cutting for an hour notices the chain has gone slack, tightens it properly by feel, and parks the saw. The chain then contracts onto the bar as it cools. Guidance names this as a measurement problem rather than a technique problem: hot components provide false tension readings due to thermal expansion, leading to over-tightening when cooled. Another source is explicit that the final adjustment should not be made while the chain is very hot, because a hot chain contracts as it cools and can become too tight once the saw is stopped.
On top of the temperature effect sits a second moving target, which is that a new chain genuinely stretches. Husqvarna’s own support documentation tells owners that new or recently adjusted chains can stretch quickly and to check and adjust tension again after one to two minutes of cutting. The mechanism is that the links and rivets have not fully seated against each other, and running under cutting loads settles them, elongating the chain slightly.
So there are two questions rather than one. What is the correct tension, and at what temperature was it measured. And there is a third question underneath both, which turns out to be the one that matters most often: whether a chain that keeps needing tightening has a tension problem at all.
What it actually takes
The adjustment is thirty seconds. Knowing when to make it, and when to stop making it, is the skill.
| Model | Time | People |
|---|---|---|
| Confirming the chain, bar and sprocket matchMatching bar length is not sufficient on its own. | 15 minutes | 1 |
| Cleaning the bar grooveA blocked groove is how oil stops reaching the chain. | 15 minutes | 1 |
| Initial tension with the bar tip liftedEngine off. Lifting the tip changes the result. | 5 minutes | 1 |
| Confirming oil actually reaches the barBefore cutting, not after something goes wrong. | 2 minutes | 1 |
| Breaking a new chain in on softwoodLess stress on the chain while it seats. | 10 minutes | 1 |
| Retensioning after the first couple of minutesHusqvarna specify this. It is not optional. | 2 minutes | 1 |
| Rechecking at every refuel or oil top-upTies the check to a stop you were making anyway. | 30 seconds | 1 |
| Final adjustment cold or slightly warmNot hot. The hot reading is the false one. | 2 minutes | 1 |
| Diagnosing rather than retensioning againIf it will not hold, tension is not the problem. | 20 minutes | 1 |
If you have tensioned the same chain three times in a session, stop tensioning and start looking at oil flow, the bar groove and the chain itself.
What to get right, specifically
Do not make the final adjustment on a hot chain
The core of the subject. A hot chain has expanded and therefore reads slack, and it contracts as it cools, so a tension that feels right at the end of a cutting session will be tighter than intended once the saw is cold. Guidance describes it as a false reading rather than a judgment error: hot components provide false tension readings due to thermal expansion of metal parts, leading to over-tightening when cooled. Another source states directly that the final adjustment should not be made while the chain is very hot, and a supplier’s pro tip notes that many chain loosening problems happen precisely because people tension while hot, recommending a cold or slightly warm chain for the most accurate result. Adjust during the session if you must, and set it properly once it has cooled.
A new chain needs retensioning after a minute or two of cutting
Manufacturer guidance rather than folklore. Husqvarna’s support documentation tells owners plainly that new or recently adjusted chains can stretch quickly and to check and adjust tension again after one to two minutes of cutting. The reason is that the links and rivets have not fully seated against each other, and cutting loads settle them, which elongates the chain slightly. Sources give different intervals for how long the break-in lasts, from checks every five to ten minutes for the first few hours, to every fifteen to twenty minutes until it stabilizes, so the safe reading is very frequently at first. And a useful detail: break a new chain in on softwood, since it puts less stress on the chain while everything seats.
A chain that keeps loosening is usually telling you about oil
The most valuable reframe here, because it stops an endless loop. Insufficient bar and chain oil increases friction between the drive links, the guide bar rails, the nose sprocket and the drive sprocket, and the resulting heat accelerates wear and causes the chain to require repeated adjustment. The symptom set is specific and worth memorizing: a chain running without sufficient lubrication may become hot, stiff, discolored, or difficult to pull by hand. And the conclusion is stated as a stopping rule, that repeated retensioning will not correct the problem until oil flow is restored. A practitioner traces the same loop from the other end, noting that failing to clean the bar stops oil reaching the chain, which heats and stretches it, and wears the drive sprocket from the same root cause.
Lift the bar tip while you tighten the nuts
A small step that changes the result and is the easiest thing on this page to skip. Every source describes it: while tightening the bar nuts, lift the tip of the guide bar upward, because letting it sag introduces slack into the chain. The bar can move slightly within its mounting while the nuts are loose, so whatever position it settles into is the position the tension gets locked at. Lifting the nose takes the sag out of the equation and is the difference between a tension you measured and a tension you happened to get. Firm normal wrench pressure on the nuts, not maximum effort.
The engine is off. There is no version of this done running
Stated because the temptation exists when you are checking tension repeatedly through a day and the saw is right there. All chainsaw manufacturers explicitly prohibit tension adjustments with a running engine in their safety manuals and training materials, and the reason needs no elaboration. The related habit is worth building deliberately: check the tension whenever you refuel or add oil, which attaches the check to a stop you were already making with the engine already off. That way the frequent checking a new chain needs does not become a reason to take shortcuts.
Know what correct feels like, from more than one angle
Sources describe the target in several complementary ways and having all of them is better than having one. Husqvarna describe being able to lift the chain slightly at the center of the bar and see only a small portion of the drive links, without pulling them fully out of the groove. Others give roughly three to four millimeters, or about an eighth of an inch, of lift at the midpoint. A correctly tensioned chain snaps back when released rather than staying lifted. And it should still be possible to pull the chain around the bar by hand while wearing gloves, which is the check that catches over-tightening, since a chain that binds is as wrong as one that sags.
Three things that are not tension problems at all
Worth recognizing so that the answer stops being another quarter turn. First, a permanently stretched chain: if a chain has been retensioned multiple times and still will not hold, it may simply be overstretched, and chains have a lifespan after which they cannot be fixed. Second, a worn bar groove, where the safety consequence is named directly, that a worn bar is a hazard because the chain is more likely to slip and cause kickback. Third, mismatched components, and this one is more common than people expect: many after-sales complaints are caused by mismatched chains, bars and sprockets rather than engine failure, and a replacement chain must match more than the nominal guide bar length. Getting the pitch and gauge right matters as much as the length.
If tension changes as you rotate the chain, suspect the sprocket
A practitioner diagnostic that is genuinely non-obvious and worth having. If a chain feels tight at one point in its travel and looser half a turn later, that is not a chain problem. A forum explanation identifies the likely cause: the bar nose sprocket may have its hole machined slightly off center, so it effectively sticks out farther in one orientation than the other, tightening and loosening the chain as it turns. The test follows from the explanation, which is whether the tension variation repeats on the sprocket’s rotation rather than the chain’s. And a related rule: do not reuse a chain with damaged drive links, stiff joints, cracked components or excessive wear, and inspect any chain carefully that has jumped off several times before putting it back on.
Before the first cut
Confirm the chain matches the bar and sprocket on pitch and gauge, not just length.
Clean the bar groove so oil can reach the chain.
Check the bar rails and groove for wear before blaming the chain.
Tension with the engine off and the bar tip lifted.
Confirm oil is actually reaching the bar before cutting.
Plan to break a new chain in on softwood.
Plan to retension after one to two minutes of cutting, then frequently.
Plan the final adjustment for when the saw is cold or only slightly warm.
Who this is really for
Anybody who has just fitted a new chain, which is the single most common moment for this to go wrong, because the chain genuinely does stretch and the manufacturer expects you to adjust it again within minutes. Somebody who tensions a new chain once and then works for an hour has done exactly what the documentation warns against.
It also matters for anybody stuck in the retensioning loop. If a chain has needed tightening three times in a session, the useful move is to stop adjusting and look at oil flow, the bar groove and the chain itself, because guidance is explicit that repeated retensioning will not fix a lubrication problem until oil flow is restored. That loop can run for a whole day and end with a worn sprocket.
The case for a shop is on the diagnostic side rather than the adjustment side. Tensioning a chain is a thirty second job anybody should own, and this page exists so it can be done correctly. What is worth handing over is the judgment about whether a chain is permanently stretched, whether a bar groove is worn enough to be a kickback hazard, and whether the chain, bar and sprocket actually match, since mismatched cutting systems are named as a leading cause of complaints that get blamed on the engine.
What good practice looks like
- Chain, bar and sprocket confirmed as a matched cutting system, not just matched length.
- Bar groove cleaned so oil reaches the chain.
- Tension set with the engine off, never running.
- Bar tip lifted while the bar nuts are tightened.
- Oil delivery to the bar confirmed before cutting.
- New chains broken in on softwood and retensioned after one to two minutes.
- Tension rechecked at every refuel or oil top-up during a session.
- Final adjustment made cold or slightly warm rather than hot.
- Chain checked as still pullable by hand with gloves, so it is not over-tight.
- Repeated loosening investigated as a lubrication or wear problem rather than retensioned again.
- Worn bars, overstretched chains and damaged drive links replaced rather than adjusted around.
Get it built by someone who has built one before.
Tell us your ZIP and what you bought. Installers near you will quote you directly, and you deal with them, not with us.
Questions people ask
Should I tension the chain hot or cold?
Make the final adjustment cold or only slightly warm. A hot chain has expanded and reads slack, and it contracts as it cools, so tensioning by feel at the end of a session leaves it tighter than intended once parked. Guidance describes hot components as giving false tension readings through thermal expansion, leading to over-tightening when cooled, and one supplier notes that many chain loosening problems happen precisely because people tension while hot.
Why does my new chain keep going loose?
Because it is supposed to, at first. Husqvarna’s own guidance says new or recently adjusted chains can stretch quickly and to check and adjust tension again after one to two minutes of cutting, since the links and rivets have not fully seated and cutting loads settle them. Sources differ on how long the break-in lasts, suggesting checks every five to ten minutes for the first few hours or every fifteen to twenty minutes until it stabilizes, so check frequently at first.
I keep tightening it and it will not hold. What now?
Stop tightening and look at oil. Insufficient bar and chain oil raises friction between the drive links, bar rails and sprockets, and the heat causes the chain to need repeated adjustment. The symptoms are specific: hot, stiff, discolored, or difficult to pull by hand. Guidance is explicit that repeated retensioning will not correct the problem until oil flow is restored. Also check whether the chain is simply overstretched, since chains that have been retensioned many times may be beyond fixing, and whether the bar groove is worn.
How tight is correct?
Husqvarna describe being able to lift the chain slightly at the center of the bar and see only a small portion of the drive links, without pulling them fully out of the groove. Others put it at roughly three to four millimeters of lift at the midpoint. It should snap back when released rather than staying lifted, and it should still pull around the bar by hand while wearing gloves. That last check is what catches over-tightening, because a binding chain is as wrong as a sagging one.
Does it matter if I lift the bar tip?
Yes, and it is the most commonly skipped step. Every source describes lifting the tip of the guide bar upward while tightening the bar nuts, because letting it sag introduces slack. The bar can shift within its mounting while the nuts are loose, so whichever position it settles into is what the tension gets locked at. Lifting the nose is the difference between a tension you measured and one you happened to end up with.
The chain is tight in one spot and loose in another. Is the chain bad?
Possibly not. A practitioner explanation points at the bar nose sprocket, which may have its hole machined slightly off center so that it effectively protrudes farther in one orientation than the other, tightening and loosening the chain as it rotates. The test is whether the variation repeats on the sprocket’s rotation rather than the chain’s. Separately, do not reuse a chain with damaged drive links, stiff joints or cracked components, and inspect carefully any chain that has jumped off several times.
Installers.org is not affiliated with, endorsed by, or sponsored by STIHL, Husqvarna, or any manufacturer referenced here. All marks belong to their owners and are referred to here only to describe the assembly and setup services that independent providers on this directory offer. Chainsaws are among the most dangerous consumer tools in use: follow the manual supplied with your own saw, which takes precedence over the general practice described here, and never adjust chain tension with the engine running. Sources give differing intervals for break-in tension checks and that variation is presented rather than resolved. This page covers tension and lubrication only, and is not sharpening, kickback or felling instruction, which require proper training.